Wednesday, January 18, 2006

The Original Honda of Japan's K20A article

Fuel Economy, Ample Torque, Clean Emissions
- The i-VTEC provides it all depending on engine load -

The DOHC i-VTEC utilizes smart valve control technology


The i-VTEC system utilizes Honda's proprietary VTEC sytem and adds VTC (Variable Timing Control), which allows for dynamic/continuous intake valve timing and overlap control.

The demanding aspects of fuel economy, ample torque, and clean emissions can all be controlled and provided at a higher level with VTEC (intake valve timing and lift control) and VTC (valve overlap control) combined.


VTC (Variable Timing Control mechanism)

The VTC actuator, installed on the intake camshaft, is controlled by oil pressure, to allow for dynamic and continuous valve timing to fit the load of the engine.

Additionally, the intake manifold length can be adjusted.

Combined with the DOHC i-VTEC, in order to obtain both ample low/mid-end torque and high-end output, a rotary valve is used inside the dual-passage intake manifold.

During low/mid rpm,, the rotary valve is closed, while it opens during high rpm's. By varying the intake path length according to engine rpm, ample torque is gained at all rpm levels. Additionally, the rotary valve design is superior over past butterfly valve (flap) in that it reduces intake resistance.

Saturday, January 14, 2006

The K20A : Honda's 1st DOHC i-VTEC Engine


The K20A used in the new Honda STREAM is the first of the new generation i-VTEC engines. Eventhough the engine does not produce a humongous amount of power in absolute terms, the importance of the engine is that it tells us of the new technologies that Honda is working on, and directly indicates the technologies that will be used on the new generation i-VTEC super high-performance engines that is to come.
Do not judge the K20A by its mere 154ps power rating. What is important is not its specific power output but the sheer amount of technologies that Honda has put into it. It is truly a new generation VTEC engine - the DOHC iVTEC. As can be expected, a lot of wonderful current technologies have been carried over to the K20A, frequently enhanced in a way that makes the K20A overall a wonder-engine in its own way.

i-VTEC

i-VTEC introduced continuously variable camshaft phasing on the intake cam of DOHC VTEC engines. The technology first appeared on Honda's K-series four cylinder engine family in 2002. Valve lift and duration are still limited to distinct low and high rpm profiles, but the intake camshaft is now capable of advancing between 25 and 50 degrees (depending upon engine configuration) during operation. Phase changes are implemented by a computer controlled, oil driven adjustable cam gear. Phasing is determined by a combination of engine load and rpm, ranging from fully retarded at idle to maximum advance at full throttle and low rpms. The effect is further optimization of torque output, especially at low and midrange RPMs.

In 2004, Honda introduced an i-VTEC V6 (an update of the venerable J-series), but in this case, i-VTEC had nothing do to with cam phasing. Instead, i-VTEC referred to Honda's cylinder deactivation technology which closes the valves on one bank of (3) cylinders during light load and low speed (below 80 mph) operation. The technology was originally introduced to the US on the Honda Odyssey, and can now be found on the Honda Accord Hybrid and the 2006 Honda Pilot. An additional version of i-VTEC was introduced on the 2006 Honda Civic's R-series four cylinder engine. This implementation uses very small valve lifts at low rpm and light loads, in combination with large throttle openings (modulated by a drive-by-wire throttle system), to improve fuel economy by reducing pumping losses.

With the continued introduction of vastly different i-VTEC systems, one may assume that the term is now a catch all for creative valve control technologies from Honda.

Thursday, January 12, 2006

Honda Integra Type R


Introduced in '97 the Integra Type R is a track racer with all the practicalities of a normal car such as 4 seats, a usable boot and reasonable miles per gallon.

The Integra model had not been seen in the UK since '87. With the R denoting 'racing', the Integra Type R is lightened even down to the windscreen, stripped and strengthened, and some red badges.

The main feature this car has is the engine - a hand finished 1.8 litre, 100bhp per litre naturally aspirated VTEC engine. The B18 VTEC engine urging your to rev to the redline peaking 190bhp @ 7900rpm.

The UK car gets the Japanese Recaro interior - Red in the Championship White models and Black in the Black or Red variants. The US quad lamp front end was installed from the launch. The Japanese did not switch to this design until later so same year JDM imports may have the large rectangular lights.

As with many of Hondas cars build quaility remains high. A stainless steel exhaust is standard equipment, and is hard to improve on. A helical Limited Slip Differential is alkso standard fare to increase road holding - a great asset where so many manufacturers use computers to cut the fun.

The Integra Type R has gained a reputation as one of the best handling front wheel drive cars, thanks to impressive structural rigidity and double wishbone suspension front and rear.

Thanks to its ability both on road and on track the ITR is a great one car solution to having an everyday car and one for the weekend. Use on track can lead to the path of upgrades - though often at the expense of everyday ride or power delivery. It is worth noting that Honda put a great deal of research into attaining 100bhp per litre and into see gains on this will require careful selection of parts and a reasobale amount of money.

The ITR begs to be driven and is rewarding to do so. It does require dedication, with little low down torque, and VTEC not even engaging until around 6000rpm but put the effort in and the rewards are there. A lack of sound proofing adds to the experience as the VTEC switch over turns the engine note into an F1 howl all the way upto 140mph. The dash to 60mph comes up in 6.7 seconds, but it's not just about the raw acceleration. The whole package works so well together and even though it pushes the boundaries in technology it remains reliable.

The DC2 Integra Type R will no doubt claim a space in classic motoring in the future.

Wednesday, January 11, 2006

Honda Civic EG6 DOHC VTEC






Engine:
B16A2
Spoon Sports Thin Head Gasket
ARP headstruts
Hondata Headshield
MSD Ignition Wires
Ground Wiring Kit
Comptech Intake with JDM ITR Intake Box
AEM Cam Gears
AEM Fuel Pressure Regulator
Walbro Fuel Pump
RC 440cc Injectors
Hondata S200
Mugen Jasma 4-2-1 Header
High Flow Racing Cat
5 Zigen Fireball Cat Back Exhaust
K&N Air Breather
APEXi V-AFC2 Black
Chrome Fuse Box Cover
Spoon Sports Radiator Cap 1,35
Mugen Oil Cap
Mugen Valve Cover
Mugen,Spoon and Advan Reservoir Covers
Koyo ITR Radiator
VTEC Solenoid Chrome Cover
Blox Intake Manifold
64mm Throttle Body
Silicone Hoses Engine Dress Up kit
AC Fuel Rail
J's Engine Torge Damper
Exterior:
Seibon Carbon Fiber Hood OEM Style
VIS Carbon Fiber Trunk
Spoon Carbon Fiber Mirrors
Spoon Duckbill Carbon Fiber Wing
JDM Fog Lights
OEM Mud Flaps
JDM Window Visors
Seibon Carbon Fiber Frontlip
R1 Racing Tow Hook
Cusco License Plate Relocator
Vision Corner Lights
Interior:
DC-Sports Shortshifter
Carbon Fiber Dash trim
Spoon Sports Shiftknob
ITR Red Recaro Seats
APEXi V-AFC 2 Black
Carbon Fiber Autometer with Shift Light
Autometer Carbon Fiber Oil Temperature Gauge and Air Fuel
JDM ITR MOMO Steering Wheel
EK9 Floor Mats
JDM ITR Cluster

DOHC (double overhead cam) VTEC


Honda's VTEC system is a simple and fairly elegant method of endowing the engine with multiple camshaft profiles optimized for low and high RPM operations. Instead of only one cam lobe actuating each valve, there are two - one optimised for low RPM smoothness and one to maximize high RPM power output. Switching between the two cam lobes is controlled by the engine's management computer. As engine RPM increases, a locking pin is pushed by oil pressure to bind the high RPM cam follower for operation. From this point on, the valve opens and closes according to the high-speed profile, which opens the valve further and for a longer time. The VTEC system was originally introduced as a DOHC system in the 1989 Honda Integra sold in Japan, which used a 160 hp (119 kW) variant of the B16A engine. The US market saw the first VTEC system with the introduction of the 1990 Acura NSX, which used a DOHC V6. The DOHC VTEC system has high and low RPM cam lobe profiles on both the intake and exhaust valve camshafts. This resulted in the most power gain at high RPMs and DOHC VTEC engines were thus used in the highest performance Honda automobiles. In contrast to the SOHC implementation which switches between cam profiles seamlessly, when the DOHC version switches cams there is a definite change in the engine note.

Monday, January 09, 2006

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VTEC engine technology



Engine performance is always a compromise. Design an engine that provides strong low end torque and high speed performance suffers. An engine designed for high speed power usually offers poor low speed performance. The design of several engine components will affect how an engine performs. These include compression ratio, the number of valves, intake manifold tuning, and exhaust system volume and length, but none of them affect engine performance as much as camshaft design.

A camshaft, sometimes called a "bump stick" because of the many egg-shaped lobes or bumps on it, has the job of opening the engine's valves at the right time. A camshaft doesn't look like anything very special but it is really the heart of the engine. Change the camshaft and the engine runs completely different. Before deciding on camshaft design, an engineer must know the intended use for the vehicle. Obviously, vehicles designed for towing require lots of low speed torque and sports cars can use high speed power better, although low speed torque can be useful too. Transmission ratios, final drive gearing, and vehicle weight are also factored in when picking a camshaft. Install the wrong camshaft and the vehicle is a dog; sluggish, hard on fuel, and a pain to drive. Get it right, and it is fun to drive.

Although elusive, a camshaft that can provide reasonable low end torque and high speed performance is possible. Some manufacturers have used variable camshaft timing mechanisms to accomplish this. By advancing the camshaft position in relation to the crankshaft position, low speed performance is enhanced because the valves are closed sooner and cylinder pressures are higher at low rpm. Retarding the camshaft position lets the valves close later resulting in better engine efficiency at higher rpms. Variable camshaft timing is a partial solution. Honda has gone one step better.

Click here to find out more!
Honda's answer to good engine performance at all engine speeds is called VTEC. VTEC is an acronym for Variable Valve-Timing and Lift Electronic Control. By using the engine computer to vary both valve timing and valve lift, the engine's volumetric efficiency and performance are increased. Honda uses VTEC technology on a wide range of Honda and Acura passenger vehicles; from performance cars such as the S2000 sports car, to economy cars like the gas/electric hybrid Honda Insight.

VTEC design is like having two different camshafts in the engine. One camshaft for low rpm performance while the other provides high rpm performance. The VTEC difference is that both camshaft designs are on the same shaft!

At low engine speeds, the valves are opened by rocker arms or followers that ride on low rpm cam lobes. These cam lobes give a relatively short valve lift and duration (length of time the valve is open) to ensure good cylinder filling at low engine speeds.

As engine speed increases, the engine's computer operates a hydraulic spool valve that sends oil pressure to pins in the camshaft followers. The oil pressure moves the pins into a position that locks the followers for the low speed cam lobes onto an "extra" follower. Until now, the extra follower has not been operating any valves. It has just been following the contour of a separate high lift, long duration cam lobe. With the camshaft followers locked together, the low rpm followers are forced to operate at the same rate as the high rpm follower and the valves are lifted higher and longer.

It sounds complex, but its operation is smooth, reliable, and amazing. On Honda's S2000 high performance engine, the VTEC shift from the low rpm cam lobe to the high rpm cam lobe occurs at nearly 6000 rpm! On Honda's high performance sports cars, the transition from one cam lobe to the other is very noticeable, accompanied by a surge in acceleration and a sporty growl from the exhaust. On luxury models or the Honda Odyssey van, the transition is so smooth it is barely noticeable.

VTEC technology has been around for several years, and the design has proven reliable. Its benefits to the consumer are increased performance at all engine speeds, whether you desire better fuel economy and smoother idle at low rpms, or better acceleration at higher rpms.

Until the manufacturers come out with electrically-operated valves that replace traditional camshafts and offer the ultimate in valve timing design, Honda's VTEC technology is the best solution yet.

How VTEC work video :

Honda VTEC

VTEC is one of Honda's greatest invention. Though an undisputed expert in turbocharging as evidenced by years of Formula-1 domination while Honda was active in the sport, Honda's engineers feels that turbocharging has disadvantages, primarily bad fuel economy, that made it not totally suitable for street use. At the same time, the advantages of working with smaller engines meant that smaller capacity engines with as high power output as possible (ie very high specific-output engines) are desirable for street engines.
Thus Honda invented VTEC which allows it to extract turbo level specific output from its engines without having to suffer from the disadvantages of turbocharging (though VTEC introduces disadvantages of its own).
The Temple of VTEC is specifically created by Jeff Palmer as a dedication to this great technology and the Temple of VTEC Asia is dedicated to the home of VTEC -and of Honda, Japan and the region of Asia.
In this permanent feature, we will examine the basic mechanism that make up the VTEC technology as well as the various implementations of VTEC.